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17 - MSE - Maintenance, Scheduling, Planning
MSE 175 - Practical Methods for Optimizing Equipment Maintenance Strategies
| Code | Start Date | Duration | Venue | |
|---|---|---|---|---|
| MSE 175 | 22 April 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 20 May 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 10 June 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 15 July 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 12 August 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 09 September 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 07 October 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 04 November 2024 | 5 Days | Istanbul | Registration Form Link |
| MSE 175 | 30 December 2024 | 5 Days | Istanbul | Registration Form Link |
Course Description
The reliability of a production machine can not be consistent during its operating life due to its deterioration process, especially in rough operation conditions. Therefore failures and malfunctions are expected if nothing is done to maintain the technical specifications of the machine. There are many ways to achieve reliable production machine during its operating-life. One way is modelling the time to failure statistically to plan maintenance actions on a regular basis. The model can be optimised with respect to maintenance cost minimization. In this course, participants will be provided with knowledge and experience of modelling, model application, maintenance optimisation for cost-effective replacement decisions and losses due to applying this technique.
Course Objectives
- Learning the theories, methods and tools for better understanding of reliability and dependability
- Understanding maintenance modelling and optimisation
- Understanding the maintenance management and reliability
- Understanding the preventive maintenance and company’s business
- Understanding the replacement decisions
Who Should Attend?
- Engineers
- Professionals of Plant operations
- Leaders and technicians
- Those who wish to apply maintenance effectively for maintaining machines
Course Details/Schedule
Day 1
- Physical Asset Management
- Maintenance Management: Preventive/ Predictive Approach
- Nature and Modes of Equipment
- FailureFailure Modes & Effect Analysis (FMEA)
- Analysis of Component Failure data using the Weibull Distribution
- Censored Data, the 3-Parameter Weibull, and the Kolmogorov-Smirnov Test
- Reliability and Availability Concept: MTBF & MTTR
- Reliability Improvement through
- Reduction of Downtime
Day 2
- Maintenance Performance Quantification
- Preventive Maintenance & Spare Part Handling
- Spare Parts Provisioning: Prediction Models and Techniques
- Management of Change: In-Kind Spare Parts
- Condition Monitoring & Inspection
- Risk Based Inspection (RBI)
- Risk Matrix: Management and Mitigation Measures
- Reliability Improvement through Inspection
- Inspection Scope & Frequency
Day 3
- Fitness for Service Analysis (FFS)
- Management of Maintenance Resources
- Effective Use of CMMS
- Maintenance Organization Analysis : Crew size
- Equipment Repair or Replacement Decision
- Economic Aspect of Maintenance Outsourcing: Subcontract
Day 4
- Economic Aspect of Equipment Replacement
- Capital Investment in Equipment and Maintenance: ROI
- Total Productive Maintenance
- Safety in Maintenance Work
- KPI and OEE: Leading and Lagging Indicators
- Summary and Conclusions
Day 5
- Technical field visits to appropriate sites
