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17 - MSE - Maintenance, Scheduling, Planning

MSE 105 - Optimizing Equipment Maintenance & Replacement

Code	Start Date	Duration	Venue
MSE 105	07 October 2024	5 Days	Istanbul	Registration Form Link
MSE 105	04 November 2024	5 Days	Istanbul	Registration Form Link
MSE 105	02 December 2024	5 Days	Istanbul	Registration Form Link
MSE 105	24 February 2025	5 Days	Istanbul	Registration Form Link
MSE 105	21 April 2025	5 Days	Istanbul	Registration Form Link
MSE 105	16 June 2025	5 Days	Istanbul	Registration Form Link
MSE 105	11 August 2025	5 Days	Istanbul	Registration Form Link
MSE 105	06 October 2025	5 Days	Istanbul	Registration Form Link
MSE 105	01 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

The reliability of a production machine can not be consistent during its operating life due to its deterioration process, especially in rough operation conditions. Therefore failures and malfunctions are expected if nothing is done to maintain the technical specifications of the machine. There are many ways to achieve reliable production machine during its operating-life. One way is modelling the time to failure statistically to plan maintenance actions on a regular basis. The model can be optimised with respect to maintenance cost minimization. In this course, participants will be provided with knowledge and experience of modelling, model application, maintenance optimisation for cost-effective replacement decisions and losses due to applying this technique.

Course Objectives

Learning the theories, methods and tools for better understanding of reliability and dependability
Understanding maintenance modelling and optimisation
Understanding the maintenance management and reliability
Understanding the preventive maintenance and company’s business
Understanding the replacement decisions

Who Should Attend?

Engineers
Professionals of Plant operations
Leaders and technicians
Those who wish to apply maintenance effectively for maintaining machines

Course Details/Schedule

Day 1

Physical Asset Management & Reliability Concepts
From Maintenance Management to Physical Asset Management
Analysing Component Failure Data Using the Weibull Distribution
Dealing with Censored Data
The 3-Parameter Weibull
The Kolomorgov-Smirnov Test

Day 2

Reliability Improvement through Preventive Maintenance
Reliability and Availability Concept: MTBF & MTTR
Component Preventive Replacement
Spare parts Provisioning
Methods of Spare Part Replacement
Handling Not-In-Kind Spare Parts

Day 3

Reliability Improvement through Inspection
Condition Monitoring & Inspection
Risk Based Inspection (RBI)
Inspection Frequency
Depth for equipment in continuous operation
Fitness for Service Analysis (FFS)

Day 4

Reliability Improvement through Asset Replacement
Aspects of Discounted Cash Flow Used in Capital Equipment Replacement Analysis
Economic Life of Capital Equipment
Capital Equipment Replacement Analysis
Economic Aspect of Maintenance Outsourcing: Subcontract
Economic Aspect of Equipment Replacement

Day 5

Effective Use of Maintenance Resources
Return of Investment ROI
Key Performance Indicators (KPI)
Organizational Structure
Crew Sizes
Workshop Resource Requirements
Maintenance Management Information Systems

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

17 - MSE - Maintenance, Scheduling, Planning

MSE 105 - Optimizing Equipment Maintenance & Replacement

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

Day 1

Day 2

Day 3

Day 4

Day 5

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