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16 - CHM - Chemical and Process Engineering

CHM 211 - Operation Excellence & Optimizing Ammonia Plant of a Fertilizer Complex

Code	Start Date	Duration	Venue
CHM 211	28 October 2024	5 Days	Istanbul	Registration Form Link
CHM 211	02 December 2024	5 Days	Istanbul	Registration Form Link

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Course Description

The success of every company depends of each employee's understanding of the Key Business Components (KBC)

Key Operations Excellence is the method of maximizing a company’s profitability without impacting Safety, Reliability & Quality. Employee training and development will unlock the companies' profitability and reliability because when people, processes and technology work together as a team developing practical solutions, companies can maximize profitability and assets in a sustainable manner. It is strategically important that teams understand the fundamentals of process unit operations concepts. It boos company's performance to the best quartile of operational ability.

Course Objectives

Develop key concepts and techniques for optimizing ammonia plant unit operations
Make operating decisions that can improve the unit’s performance
Investigate the core building blocks of the ammonia plant in fertilizer complex process systems, equipment and economics
Emphasize the refining process unit operation fundamentals and safe utilization of these fundamentals by operations, engineering, and maintenance and support personnel
Discuss many aspects of operational Excellence & Optimization

Who Should Attend?

1st Line Operations personnel,
Operation Supervisors,
1st Line Maintenance personnel,
Maintenance Supervisors,
Senior Plant Supervisors,
Operations Engineers
Process Support Engineers,
Design Engineers,
Cost Engineers.

Course Details/Schedule

Day 1

Introduction
Overview of the Petrochemical Processing Industry
Review of Process Incidents
Safety for the Petrochemical Processing Industry
Fundamentals of Ammonia Plant as a Part of Petrochemical Industry

Day 2

Ammonia plant Key Management Concepts to maximize profitability & sustainability
Key Business Components (KBC) in Ammonia Plant
Key Operation excellence (KOE) in Ammonia Plant:
Process Safety
Training & People Development
Design Standard
Process Flow Diagrams
Mass Balance
Process Sheet

Day 3

Key equipment in Ammonia Plant & How to Optimize
Furnace
Compressor
Turbine
Heat Exchange
Reactors
Pumps

Day 4

Plant Reliability & Quality
Introduction to Plant Reliability
Plant reliability Index
Equipment Design for improved Reliability
Introduction to Quality
Overview of Statistical Process Control

Day 5

Cost Control
Introduction to Cost Control
Feedstock
Energy
Develop Key Performance Indicators
Managing Projects

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 211 - Operation Excellence & Optimizing Ammonia Plant of a Fertilizer Complex

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

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Day 2

Day 3

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Day 5

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