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16 - CHM - Chemical and Process Engineering

CHM 141 - Urea Manufacturing Process Technology

Code	Start Date	Duration	Venue
CHM 141	09 December 2024	5 Days	Istanbul	Registration Form Link
CHM 141	13 January 2025	5 Days	Istanbul	Registration Form Link
CHM 141	10 March 2025	5 Days	Istanbul	Registration Form Link
CHM 141	05 May 2025	5 Days	Istanbul	Registration Form Link
CHM 141	30 June 2025	5 Days	Istanbul	Registration Form Link
CHM 141	25 August 2025	5 Days	Istanbul	Registration Form Link
CHM 141	20 October 2025	5 Days	Istanbul	Registration Form Link
CHM 141	15 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

This 5 day course is designed to provide operation engineers, supervisors and operators in the fertilizer industry with an in-depth view of the urea production technologies.

The course will examine the status and the most recent urea production technologies. Looking further ahead, the course will review some potentially significant developments and concepts that may impact the manner in which urea is produced. Some of these manufacturing routes are being tested or employed at few plants around the world, but have yet to be fully developed into commercial processes.

The course will also provide an opportunity to exchange ideas and disseminate information through discussion of the various technical, economic, safety, and environmental issues. The knowledge gained will enable the participants to solve specific problems at his/her plant as well as improve its operation and enhance its profitability.

Course Objectives

Gaining and applying an in-depth knowledge on urea manufacturing
Updating participant’s knowledge with the latest trends in this fast pace technology
Recognizing the global overview and outlook of the nitrogen fertilizer industry
Discussing the economics of the urea industry and employ ammonia production processes
Implementing the latest strategies on urea production processes
Explaining the environmental impact of the urea production
Employing proven emission monitoring techniques and identify the major hazards in urea plants

Who Should Attend?

Engineers
Supervisors
Team leaders
Other technical staff working in the urea industry

Course Details/Schedule

Day 1

A global overview and outlook of the nitrogen fertilizer industry
Fertilizer materials and product types
Physical and chemical properties of fertilizer & regulations
Ammonia production
Steam reforming of natural gas

Day 2

Ammonia production: Nitrogen addition, Removal of H2O, CO & CO2
Synthesis of Ammonia
Urea process technologies
Urea plants installations
Description of BAT production processes
Process water sources, quantities, prilling, and granulation

Day 3

Feasible and available emission abatement techniques
Description of process water bat treatment systems
Prill tower & granulator emissions
Urea process technologies (storage & transfer equipment)
Ammonia, CO2 & Formaldehyde

Day 4

Urea uses & outlook
Urea & the environment (environmental data)
Typical inputs for BAT synthesis/prilling processes
Typical inputs for BAT melt granulation process
Production outputs, emissions and waste

Day 5

Urea & the environment (environmental data)
Environmental hazards associated with emissions & statutory emissions limit values (ELVs)
Environmental quality standards (EQSs)
Urea & the environment (emission monitoring)
Urea & the environment (major hazards)

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 141 - Urea Manufacturing Process Technology

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

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Day 5

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