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16 - CHM - Chemical and Process Engineering

CHM 140A - Urea Know How Workshop for Engineers

Code	Start Date	Duration	Venue
CHM 140A	21 October 2024	5 Days	Istanbul	Registration Form Link
CHM 140A	25 November 2024	5 Days	Istanbul	Registration Form Link
CHM 140A	30 December 2024	5 Days	Istanbul	Registration Form Link
CHM 140A	24 February 2025	5 Days	Istanbul	Registration Form Link
CHM 140A	21 April 2025	5 Days	Istanbul	Registration Form Link
CHM 140A	16 June 2025	5 Days	Istanbul	Registration Form Link
CHM 140A	11 August 2025	5 Days	Istanbul	Registration Form Link
CHM 140A	06 October 2025	5 Days	Istanbul	Registration Form Link
CHM 140A	01 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

The commercial synthesis of urea is achieved by the reaction of ammonia and carbon dioxide at high pressure forming ammonium carbamate, which is then dehydrated by applying heat, forming urea and water.

It is profitably and cost effectively important that your team understand the fundamentals of Urea process plant operation and maintenance concepts and best implementation of Key Operational Excellence required to improve their production, maximise profitability, and maintain safe, reliable, and environmentally responsible operations in the Urea Plant.

This 5 day workshop covers all topics Urea Engineers need to know and designed for Process, Operational, Mechanical, Maintenance, Instrumentation, Process Control and Inspection Engineers, Leaders and Supervisors working in any kind of Urea Plant.

Course Objectives

Guiding participates to develop key concepts and techniques for optimizing urea plant unit operations.
Utilizing the key concepts to make operating decisions that can improve your unit’s performance.
Improving operational excellence, product recoveries, purities and energy utilization, safety & reliability.
Realizing the basic fundamental principles of design and operation.
Carrying out effective trouble shooting.
Recognizing the core building blocks of the urea plant in fertilizer complex.
Identifying the core building blocks of the process systems, equipment and economics.
Realizing the process unit operation fundamentals.
Utilizing of the process unit operation fundamentals safely.
Optimizing the operational Excellence aspects: Safety, Reliability, Continuity of Operations, Quality, Cost, and People Development

Who Should Attend?

Process and Operational Engineers
Mechanical and Maintenance Engineers
Reliability Engineers
Inspection Engineers
Instrumentation and Process Control Engineers
Safety Engineers
Projects & Technical services Engineers
Others involved in the design, operation, modification or maintenance of Ammonia and Urea process plants

Course Details/Schedule

Day 1

Overview: fertilizer and urea
Urea process technologies
Corrosion in carbamate solutions
How to detect active corrosion?
Urea plants materials of construction
Corrosion inspection in urea plants
Thermodynamics and phase diagrams
Quality aspects of urea prill

Day 2

Urea plants operational aspects
Control philosophy of various sections
Key performance indicators
Key analysis for process control and corrosion control
Explosion diagrams
Urea plants troubleshooting
Safety, health & environmental aspects
Revamp technologies

Day 3

High-pressure synthesis equipment
Corrosion cases caused by failing leak detection systems
Failure modes high-pressure equipment
Co2 compressors operating problems and troubleshooting
HP reciprocating pumps, materials of construction, vibration issues
HP piping & valves
Typical corrosion failure modes HP piping
Safety valves in urea plants

Day 4

Atmospheric Corrosion (CUI)
Forms of atmospheric corrosion and preventive measures
Corrosion/fouling aspects utilities
Corrosion control in boiler feed water and steam systems
Root cause of typical failure modes and preventive measures
Corrosion and fouling control in cooling water systems
Overview of inhibitor systems
Cases of typical failure modes and preventive measures

Day 5

Carrying out repairs
Best Repair is No Repair … and when to do Repair?
Repair procedures of various materials of construction
Design aspects HP reactors and HP heat exchangers
Codes and standards
Quality assurance HP equipment & HP piping components
Atmospheric and Utility Corrosion cases

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 140A - Urea Know How Workshop for Engineers

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

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Day 2

Day 3

Day 4

Day 5

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