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16 - CHM - Chemical and Process Engineering

CHM 185 - Safety in Process Equipment Design & Operation

Code	Start Date	Duration	Venue
CHM 185	27 January 2025	5 Days	Istanbul	Registration Form Link
CHM 185	24 March 2025	5 Days	Istanbul	Registration Form Link
CHM 185	19 May 2025	5 Days	Istanbul	Registration Form Link
CHM 185	14 July 2025	5 Days	Istanbul	Registration Form Link
CHM 185	08 September 2025	5 Days	Istanbul	Registration Form Link
CHM 185	03 November 2025	5 Days	Istanbul	Registration Form Link
CHM 185	29 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

Chemical process safety involves both the technical and the management aspects of the chemical industry. In all steps of designing of pressure equipment related to hydrocarbons and chemical processing and applied in Petrochemicals, Oil & Gas, Chemical and Process industries, the process safety comes on the top of the list of all considerations. The safety remains to be of utmost importance during operation and maintenance and has to be verified with various methodologies.

This 5 day training course provides an overview of important elements of process safety as they are often encountered in today’s industrial practice. The emphasis is on engineering design aspects of Process Safety Management and it will highlight the safeguarding aspects of processing equipment inside the plant. Techniques for analyzing and mitigating process safety hazards applicable to Petrochemicals and Oil & Gas processing will be reviewed. Integration of the concepts required to achieve an optimum approach to Process Safety Engineering is the main goal of this course. Exercises and useful examples will be utilized throughout the course to emphasize the key learning points.

Course Objectives

Diagnose different aspects of process design that influence process safety
Recognize “inherently safer design” for the entire process plant operation
Evaluate mechanical integrity of process equipment
Identify hazards associated with process fluids regarding impact on material degradation
Apply code requirements for sizing relief valves to handle relief streams
Operate emergency de-pressuring systems (EDP) in case of fire and gas explosions

Who Should Attend?

Operation professionals,
Technical service and Maintenance professionals
Technical professionals responsible for maintenance and repair of equipment
Professionals involved in inspection and maintenance and repair
Project engineers and HSE professionals
Technical professionals dealing with risk assessment and integrity analysis

Course Details/Schedule

Day 1

Definition of Safety in Process Design
Overview of Historical Incidents and Problem Areas
Components of Process Safety: People, Plant, Process
Risk Identification and Safety Analysis
Process Hazard Analysis: HAZOP, LOPA, FMEA
Hazards Associated with Specific Plant Systems
Elimination of Hazards through Process Design
Prevention of Human Error through Process Control and Monitoring

Day 2

“Inherently Safer Design” Methodology
Pre-Design and Design Phases
Materials of Construction and Optimized Fabrication
Hazard Associated with Process Fluids and Chemical Reactions
Corrosion, Erosion and Material Degradation
Leakage and Loss of Primary Containment
Dispersion of Hydrocarbon Release
Flammability of Chemicals

Day 3

Hazard Associated with Process Equipment
Safety Considerations in Reactor Design
Design Procedure for Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
Venting of Tanks and Vessels: Codes, Standards and Best Practices
Piping System Design and Safety
Design of Piping System Accessories: Valves, Fittings, Supports
Assessment of Material Degradation during In-Life Cycle: Fitness for Service
Monitoring, Testing and Inspection (NDT)

Day 4

Design of Safety Valves
Operation of Pressure Relief System
Calculation and Sizing of Relief Loads of Pressure Relief Systems
Pressure Relief Valves vs. Rupture Discs
Codes, Standards and Best Practices
Specifics of Pressure Relief Systems for Pumps, Compressors, Turbines
Process Plant Disposal Systems
Disposal Hazards, Risk Assessment and Environmental Factors

Day 5

Safety Instrumented Systems
Process Plant Monitoring and Control System: SCADA
Emergency Depressurization System (EDP)
Prevention of Fire and Gas or Dust Explosions
Safety Consideration in Plant Layout and Equipment Spacing
Management of Change and Integrity Operation Window
Plant Equipment Inspection and Maintenance Procedures

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 185 - Safety in Process Equipment Design & Operation

Course Description

Course Objectives

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