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50 - LONG - Long-Term Programs


LONG 505 - Pipe Fitting & Fabrication (52 Weeks)

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Course Description

Pipe fitting/fabricating is the fit-up and assembly of all diameter pipes and fittings. E.g. Pipe hangers, pipe racks etc. As found in petrochemical plants and manufacturing facilities. Fabrication focuses on the assembly of materials such as plate, sheet, angle iron, bars etc. It also includes blueprint reading, care and use of hand power tools, arc welding, flame cutting, safe work habits and communications. This program will enable participants to pursue a successful career in the field of pipe fitting and fabrication by gaining beneficial knowledge in plant equipment and terms, basic piping data, pipe fabrication weld joints and joint preparation, procedures for laying out joining pieces, weld joint geometry and welding symbols, welding inspection, essential reference material for pipefitting, welding procedure specifications for carbon steel fillets, carbon steel plate and alloy steel and many more subjects

Course Objectives

  • Calculate length of pipe systems using the metric and inch system
  • Calculate the Volume of cylindrical forms
  • Interpret drawings to fabricate pipe systems
  • Identify typically used materials, tools and equipment used in Pipe Fitting & Pipe Bending
  • Identify common fittings, valves, pressure gauges, flow meters
  • Know the common methods to fit pipes together
  • Layout, cut thread and install pipes for water supply systems
  • Know different possibilities on how to bend pipes (hydraulic pipe bender and hot bending)
  • Know the basics about installing a building water supply system
  • Be familiar with safety principles associated with the pipefitting trade

Who Should Attend?

  • Engineers
  • Technicians
  • Anyone involved in pipe-fitting & fabrication operations

Course Details/Schedule

Month 1

Manual arc welding process

  • Machines & Accessories
  • Selecting electrodes
  • Positions of welding
  • Pipe welding

Month 2

Piping standards and materials

  • Pipe manufacturing
  • International pipe standards & specifications
  • General piping design
  • Piping & fitting material engineer
  • Schedule numbers
  • Metallic piping materials
  • Fittings
  • Coding

Month 3

Piping assembly & installation

  • Pipe joint preparation
  • Beveling
  • Alignment of joint
  • Take out
  • Piping system layout
  • Welding fabrication
  • Apply trigonometry, basic mathematics equations and the use of charts to properly fabricate pipe connections
  • Apply basic mathematics to pipe fabrication and layout

Month 4

Pipe cutting methods

  • Thermal cutting  processes
  • Oxy-fuel gas cutting (manually and automatic cutting torch)
  • Plasma arc cutting
  • Air carbon arc gouging processes
  • Non thermal cutting
  • Pipe cutting tools
  • Angle grinding disc

Month 5

Pipe offsets

  • Simple offsets
  • Combination offsets
  • Rolling offsets
  • Combination rolling offsets

Month 6

Pipe bending

  • Cold bending procedures
  • Hot bending procedures
  • Bending calculation
  • Radius of bending
  • Coil bending
  • Circular bends for all angles
  • Manually & Machine bending

Month 7

Socket weld pipe fabrication

  • Take out
  • Calculation.
  • Fitting
  • Alignment

Month 8

Engineering drawings (Construction drawing)

  • Schematic diagram
  • Flow diagram
  • Piping and instrumentation diagram (P&ID)
  • Piping drawing (Orthographic drawing)
  • Piping isometric drawing
  • Spool drawing
  • Auto CAD

Month 9

Pattern development, Cutting template and application

  • Mitering pipe & cut angle of miter
  • Mitered turns & Piece miter
  • Concentric reducer & Eccentric reducer
  • Orange peel cap & Bull plug cap
  • 90˚-two, there and multi pieces turn
  • Tee, K branch and Y branch for equal diameters and unequal diameters
  • Setup and draw practical geometrical, parallel, radial, triangulation line pattern development

Month 10

Piping system

  • Insulation
  • Supports
  • Anchor points
  • Expansion and Contraction
  • Pipe threaded joints
  • Flared and Compression joint
  • Rigging and Scaffolding

Month 11

Pipeline design

  • Engineering
  • Installation
  • Construction
  • Methods of laying pipelines

Month 12

Safety

  • Hazards associated with pipework
  • Safety and accident Prevention
  • Hand tools & Equipment safely
  • Work safely