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19 - EEE - Electrical & Electronics Engineering
EEE 194B - Electrical Submersible Pumps (ESP) Basics Operation, Design, Optimization & Troubleshooting (10 Days)
| Code | Start Date | Duration | Venue | |
|---|---|---|---|---|
| EEE 194B | 07 October 2024 | 10 Days | Istanbul | Registration Form Link |
| EEE 194B | 04 November 2024 | 10 Days | Istanbul | Registration Form Link |
| EEE 194B | 02 December 2024 | 10 Days | Istanbul | Registration Form Link |
| EEE 194B | 30 December 2024 | 10 Days | Istanbul | Registration Form Link |
Please contact us for fees
Course Description
This course covers ESP basics of design, operation and optimization, ESP components, troubleshooting and ESP surface equipment.
By the end of the course, trainees will be familiar with all ESP types and their uses in addition to ESP wells down hole problems and the best solution applied in artificial Lift technology.
Trainees will be familiar with the newest ESP technology and Down Hole Monitoring tools which are considered as the eyes of the ESP operators.
Trainees will be familiar with VSD Variable speed drives and their application in ESP wells.
Course Objectives
- Learn about the design considerations for ESP systems, including pump selection, motor sizing, and cable design.
- Understand the basic operation principles of Electrical Submersible Pumps (ESP) in oil and gas production.
- Explore optimization techniques for ESP systems to maximize production efficiency and minimize downtime.
- Gain knowledge on troubleshooting common issues with ESP systems, such as motor overheating, pump cavitation, and electrical failures.
- Develop practical skills in analyzing ESP performance data and implementing corrective actions to improve system reliability.
- Enhance understanding of safety protocols and best practices for working with ESP systems in hazardous environments.
Who Should Attend?
- Production Staff
- ESP Operators and ESP staff
- ESP Field ServiceTechnicians and Engineers
- ESP Application Engineers
Course Details/Schedule
Day 1
- ESP Basics and fundamentals
- IPR and VLP
- Pressure Gradient
- Pressure and depth
- Pressure Drawdown & Skin factor
- Multiphase Flow
- Well Inflow Performance
- Productivity Index Model
- Vogels inflow performance relationship
- Composite Inflow Performance Relationship
- Total Dynamic Head components
- Total Dynamic Head (TDH) calculations
- Well conditions
- Total Dynamic Head calculation.
- Pump Performance Curves
- GOR calculationSpecific gravity & API
Day 2
- ESP Applications
- ESP components
- Three phase induction motor principles
- Motor ratings
- Motor components
- Protector components and types
- Gas separator components and types
- Pump components and types
- Pump intake and types
- DMT types and principles
- DMT surface panel (SIB Surface Integrated Board)
- Cables types and components and cables types suitable to wellconditions
- Well head components
Day 3
- Principals of electricity.
- Surface equipment types and applications
- Transformers types and applications
- FSD Transformer
- VSD Transformers (step up & step down)
- FSD types and applications
- VSD types and application
- VSD Basic Electrical Block Diagram
Day 4
- VSD components (rectifier, inverter, DC Bus & filters)
- VSD rectifiers types (single & three phase rectifiers)
- Bridge rectifiers three phase full and half wave
- VSD inverters PWM
- VSD simulation
Day 5
- ESP design with variable rating using VSD
- ESP design and optimization
- ESP design with pressure gradient
- Affinity laws
Day 6
- Pump sizing exercises
- High Water Cut exercises
- High GOR exercises
- Gassy wells design
- Variable rating
- High temperature wells design
- SIB & DMT data analysis
Day 7
- Amp charts analyses
- Gassy wells
- Pump off
- Tubing leak
- Plugged pump or intake
- Broken shaft
- Reverse rotation
- Well pumping off
- Gas locking
- Power fluctuations
- Gassy conditions
Day 8
- ESP troubleshooting
- Electrical Surface equipment protections
- Harmonics principles and origin
- Harmonic effects and reduction
- Harmonics simulation
Day 9
- ESP VSD applications.
- Pump and motor horse power related to variable speed
- Pump head and flow with variable speed
- ESP optimization
- ESP new technology
- SCADA system in ESP
Day 10
- ESP Design by Prosper & SubPump 2018 Software
- Gassy wells design by SubPump
- Variable rating design by Prosper
- High temperature wells design
