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12 - OGE-P - Oil & Gas - Processing Facilities
OG-P 190B - Reciprocating Compressors Design and Configuration (10 Days)
Code | Start Date | Duration | Venue | |
---|---|---|---|---|
OG-P 190B | 02 December 2024 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 27 January 2025 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 24 March 2025 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 19 May 2025 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 14 July 2025 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 08 September 2025 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 03 November 2025 | 10 Days | Istanbul | Registration Form Link |
OG-P 190B | 29 December 2025 | 10 Days | Istanbul | Registration Form Link |
Course Description
In this course, participants will gain knowledge Reciprocating compressors types. As well as being able to diagnose the problem, participants will also learn about the main steps of a compressor start-up / shutdown procedure and determining the optimum for performance. They will also learn procedure for PM and idea about general maintenance
Course Objectives
- Identifying best practices for optimization Reciprocating Gas Compressors and operations
- Learning the principles and practices associated with efficient design and optimum operations Reciprocating Gas Compressors
- Increasing knowledge theory of reciprocating compressors
- Applying energy minimization by all reasonable cost effective means
- Building practice problem solving in emergency shutdowns and normal start up procedures.
- Troubleshooting and performance monitoring of compressors operations.
- Discuss about Safety In Operation and Maintenance
Who Should Attend?
- Senior technicians
- Engineers
- System operators designing, operating and maintaining compressor systems in oil and gas facilities
Course Details/Schedule
Day 1
- Gas Laws & equations
- Ideal gas equation and practical application
- Mass and volume capacity
- Compression and expansion fundamentals
- Methods of compression
- Reciprocating compressors Introduction
- Theory of reciprocating compressors
Day 2
- How a compressor works
- Reciprocating Compressors properties
- Reciprocating compressors types
- Major elements of each types Reciprocating Compressor
Day 3
- reciprocating compressor performance and monitoring considerations
- capacity control
- Recycle or Bypass and Clearance Pockets
- Suction Throttling
- Suction Valve Unloading
Day 4
- Comparing lubricated and non-lubricated conventional cylinder
- Cylinder /packing / bearings and lubrication systems
- Cooling system
- Compressor start-up / shutdown procedure in general
Day 5
- Effect of operating conditions
- Optimization & revitalization of existing reciprocating compression assets
- What to monitor and why ?
- Throughput control and operation
Day 6
- Maintenance of reciprocating compressors
- Lubrication of compressors
- Crankcase or bearing lubrication
- Factors affecting bearing lubrication
- Oxidation / water
- Frequency of oil changes
- Non-lubricated compressor maintenance check up
Day 7
- Overhaul and repair of reciprocating compressors
- Operational problems and maintenance of compressor valves
- Compressor problems
- Loss of capacity
- Noise and vibration
- Failure to run
Day 8
- Detectable problems
- General troubleshooting compressor problems
- Common failure modes of reciprocating compressors
- Compressor type selections
Day 9
- How we can minimized emergency repairs?
- Preventive maintenance for reciprocating compressors
- Reciprocating compressor inspection
- Predictive maintenance
Day 10
- Safety in operation
- Safety during maintenance
- Basic safety rules
- Lock-out/tag-out program
- Safe maintenance procedures restated