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9 - MMS - Mechanical Engineering and Material Sciences


MMS 104 - Valves and Actuators Technology

Code Start Date Duration Venue
MMS 104 05 September 2022 5 Days Istanbul Registration Form Link
MMS 104 31 October 2022 5 Days Istanbul Registration Form Link
MMS 104 26 December 2022 5 Days Istanbul Registration Form Link
Please contact us for fees

 

Course Description

This course provides a total in-depth insight into the valve and actuator technology – not only does the course analyze control valves but also focuses on whole host of other types including: check valves, shut-off valves, solenoid valves and pressure relief valves. A methodology is presented to ensure the optimum selection of size, choice of body and trim materials, components and ancillaries. Whilst studying the correct procedures for sizing, delegates will also learn the correct procedures for calculating the spring ‘wind-up’ or ‘bench set’.

Course Objectives

  • Appreciating the basic theory of flow through a control valve
  • Understanding the major technologies used in the final control element
  • Performing flow and system pressure head loss calculations
  • Appreciating the principles of cavitation control and noise reduction
  • Selecting optimum materials of construction to avoid corrosion and erosion
  • Understanding the correct requirements for trim selection
  • Understanding control valve characterisation and characteristic profiling
  • Using the control valve seat leakage classifications
  • Picking the optimum valve-actuator combination
  • Understanding the principles of preventive maintenance through the application of signature analysis
  • Gaining an insight into the application and limitations of safety relief valves

Who Should Attend?

  • Installation and Maintenance Technicians
  • Design Engineers
  • Automation Engineers
  • Process Control Engineers
  • Mechanical Engineers 

Course Details/Schedule

Day 1

  • Bernoulli’s equation
  • Defining the valve flow coefficient, Cv
  • Choked flow
  • Pressure recovery
  • Velocity profiles
  • Reynolds number
  • Flashing and cavitation
  • Trim selection
  • Water hammer
  • ANSI Class and PN pressure ratings
  • Packing/stuffing box requirements
  • Control valve seat leakage classifications

Day 2

  • Valve types
  • Trim, guiding and connections
  • Control valve characterisation
  • Inherent characteristics
  • Installed characteristic
  • Characteristic profiling
  • Cavitation controlv
  • Noise reduction

Day 3

  • Control valve selection and sizing
  • Body selection guide
  • Trim selection guide 
  • Valve sizing
  • Manual and computer-based

Day 4

  • Actuator and accessory selection
  • Pneumatic control
  • I/p converter
  • Diaphragm actuators
  • Cylinder/piston-type actuator.
  • Electro-hydraulic actuation
  • Electric actuator
  • Solenoid valves
  • Digital actuators
  • Transfer mechanisms
  • Valve positioners

Day 5

  • Valve testing and diagnostics
  • Testing for deadband/hysteresis
  • Stick-slip
  • Non-linearity
  • On-line diagnostics
  • Bench Set
  • Valve maintenance and repair
  • In-line repairs
  • Shop repairs
  • Safety relief valves