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14 - MMS - Mechanical Engineering and Material Sciences

MMS 225 - Boiler Water Treatment Technology

Code	Start Date	Duration	Venue
MMS 225	28 October 2024	5 Days	Istanbul	Registration Form Link
MMS 225	25 November 2024	5 Days	Istanbul	Registration Form Link
MMS 225	23 December 2024	5 Days	Istanbul	Registration Form Link
MMS 225	20 January 2025	5 Days	Istanbul	Registration Form Link
MMS 225	17 March 2025	5 Days	Istanbul	Registration Form Link
MMS 225	12 May 2025	5 Days	Istanbul	Registration Form Link
MMS 225	07 July 2025	5 Days	Istanbul	Registration Form Link
MMS 225	01 September 2025	5 Days	Istanbul	Registration Form Link
MMS 225	27 October 2025	5 Days	Istanbul	Registration Form Link
MMS 225	22 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

Ion exchange is a critical unit process in purifying water for steam generation, semiconductor manufacture, and pharmaceutical applications. The course reviews resin structure, function, and the gamut of water purification applications from softening to the preparation of ultra-quality water. The course has been modified to focus on monitoring performance and reacting to system upsets (troubleshooting).

Upon completion of this course, participants will have an understanding of the chemistry of boiler water treatment for scale, corrosion, and carryover control, treatment options for the gamut of industrial boiler system pressures, the options and precautions associated with boiler chemical cleaning, and metallurgical analysis of failed boiler specimens. Further, participants will have a strong understanding of the chemistry of ion exchange resins and the operation of systems using ion exchange resins for water purification, including system and vessel design parameters. The course also provides practical options to use when troubleshooting resin-based systems.

Course Objectives

Apply and gain an in-depth knowledge on boiler water treatment technology
Discuss the properties, resources, chemistry of water and the elements of contaminated water
Explain the three phases of water treatment and the pretreatment for control of scale
Discuss the pretreatment requirements for ion exchange as well as synthesis, types, water hydrationand commercial equivalents of ion exchange resins
Describe the equipment, service and regeneration reactions and troubleshooting of ion exchange softening
Explain the purpose of ion exchange dealkalizers, decarbonators and degasifies
Explain the process of two bed demineralization and mix beds as well as troubleshooting methods
Carryout resin testing, pre-treatment for corrosion control, oxygen control and deaeration
Perform corrosion control, deposition control and boiler system testing
Discuss chemical cleaning of boilers, condensate corrosion, heat recovery system generators, failure analysis and boiler tube testing

Who Should Attend?

Utility Personnel
Power House Supervisors
Plant Engineers
Control Room Operators
Shift Supervisors
Laboratory and corrosion professionals

Course Details/Schedule

Day 1

Water: properties, resources, contamination and chemistry, Solutions & mixtures, Corrosive properties of water
Scale formation: mechanisms & chemistry, Boiler water quality requirements
Three phases of water treatment: Pre- treatment, Internal treatment & Blowdown
Pre-Treatment for Control of Scale: Distillation, Reverse osmosis, Ion exchange
Distillation: Boiling water for a boiler
Reverse Osmosis

Day 2

Introduction to Ion Exchange: Water chemistry units, Pre-treatment Requirements of Ion Exchange
Ion exchange resins : Synthesis , Types , Water of Hydration , Commercial Equivalents
Ion exchange Softening: Equipment, service and regeneration reactions, troubleshooting
Ion exchange Dealkalizers: Purpose & Comparison
Decarbonators & Degassifiers : Purpose & Comparison
Condensate Polishing: Powdered resin units, Magnetic Filtration
Two- bed Demineralization: Equipment, Service and Regeneration Reactions, Performance, Expectations, Exhaustion Profiles, Distributor Design, Regenerant, Dilution Systems

Day 3

Mixed Beds: Makeup Mixed Beds, Condensate Mixed Beds, Performance Expectations, Regeneration Protocols, Three Component Systems, Uniform Particle Size Resins
Troubleshooting Demineralizers: Short Run, Poor Water Quality, Resin Problems
Resin Testing: Vessel Inspection , Sample Procurement , Interpretation of Resin analysis, Decision to Clean or Replace
Pre-Treatment for Corrosion Control: Requirements for Different Boilers
Oxygen Control: Deaeration , Types of Deaerators
Deaeration: Operating Sequences , Problems , Temperature Guidelines
Individual Conferences: Water & Resin Analysis

Day 4

Principles of Internal Treatment: Boiler Design & Heat Flux, Circulation
Corrosion Control: Cast Iron Boilers , Oxygen Control, Chemical Scavenging , High Pressure Coordinated Phosphate/pH , Congruent Control, Hydrazine
Deposition Control: Low pressure – Phosphates, Chelants, Dispersants, Iron Deposition, Dispersants
Boiler Systems Testing: Sampling & Analysis
Carry-Over Control: Carryover Mechanisms, Steam Purification, Monitoring Carryover, Clean Steam Systems
Boiler Calculations: Cycles of Operation , Blowdown Monitoring

Day 5

Chemical Cleaning of Boilers: Commissioning Cleaning, Deposit Monitoring, Deposit Removal
Condensate Corrosion: Corrosion Mechanisms, Amine Treatment, Testing
Heat Recovery Steam Generators: Flow & Load Considerations, Multiple Pressure System Chemistries
Failure Analysis: Boiler Tube Failure Modes, Metallurgical Analysis, Metallurgical Workshop
Boiler Tube Testing: Destructive Sampling & Non-destructive Testing Methods, Visual Boiler Inspection, Destructive Sampling & non- destructive testing methods

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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14 - MMS - Mechanical Engineering and Material Sciences

MMS 225 - Boiler Water Treatment Technology

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

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