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17 - MSE - Maintenance, Scheduling, Planning

MSE 101A - Maintenance & Reliability Best Practices

Code Start Date Duration Venue
MSE 101A 15 July 2024 5 Days Istanbul Registration Form Link
MSE 101A 12 August 2024 5 Days Istanbul Registration Form Link
MSE 101A 09 September 2024 5 Days Istanbul Registration Form Link
MSE 101A 07 October 2024 5 Days Istanbul Registration Form Link
MSE 101A 04 November 2024 5 Days Istanbul Registration Form Link
MSE 101A 30 December 2024 5 Days Istanbul Registration Form Link
Please contact us for fees


Course Description

 Maintenance & reliability best practices are critical for every successful individual and company. In every productive reliability process, if any step is skipped or performed at a substandard level, failure results.This course delivers more practical and new maintenance and reliability best practices concepts and tools. It helps participants develop a road map to reliability and introduces them to new and future trends and their impact on productivity.



Course Objectives

  • Evaluating and justifying a maintenance programs using value = benefit - cost
  • Applying life cycle cost and risk planning to a facility assets
  • Targeting maintainability and/or reliability in the development of a facility maintenance plans
  • Learning the PLAN, DO, REVIEW cycle of continuous improvement
  • Applying the theory of this session using practical case studies

Who Should Attend?

  • Technical support staff 
  • Operations supervisors
  • Maintenance supervisors
  • Planners
  • Engineers

Course Details/Schedule

Day 1

  • Reliability-based preventive maintenance
  • Functionally significant item analysis
  • Decision logic tree analysis
  • Task determination
  • Maintenance tasks
  • Predictive maintenance (PM)

Day 2

  • ToolScan RCM
  • Market demand
  • Functional failure modes and failure effects
  • Maintenance optimisation
  • FMEA Process
  • Simulation, best practices and cost reduction

Day 3

  • Select PM tactics on the basis of costs and risks
  • How to determine PM intervals?
  • Condition based maintenance types and the PF curve
  • General purpose CBM
  • Principles of vibration monitoring
  • Thermal monitoring
  • Acoustic emission
  • Lubricant monitoring

Day 4

  • Failure patterns
  • Failure data collection and analysis
  • Root cause analysis techniques
  • Root cause analysis case study (Centrifugal pump mechanical seal failure)
  • Optimizing spares to support the maintenance program
  • Maintenance program cost and risk based justification

Day 5

  • Reliability maintenance key performance indicators
  • Reliability based maintenance metrics and benchmarks
  • Work identification and defect reporting
  • The importance of backlog
  • Planning for quality and reliability
  • Implementation of reliability centered maintenance