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17 - MSE - Maintenance, Scheduling, Planning
MSE 114 - Machinery Failure, Vibration & Predictive Maintenance
Code | Start Date | Duration | Venue | |
---|---|---|---|---|
MSE 114 | 07 October 2024 | 5 Days | Istanbul | Registration Form Link |
MSE 114 | 04 November 2024 | 5 Days | Istanbul | Registration Form Link |
MSE 114 | 30 December 2024 | 5 Days | Istanbul | Registration Form Link |
Course Description
Machines deteriorate as they get older so we can expect a certain amount of performance falloff and general deterioration of the machine. If we understand the failure mechanisms that are in place we can identify which parameters best indicate the deterioration of the machine. Failure analysis and predictive maintenance techniques, including vibration analysis are discussed in the course with a view to optimising the maintenance engineering effort while maximising production. Other techniques that will be addressed include infrared thermography, passive ultrasonics, tribology and performance monitoring.
Course Objectives
- Understanding of machine failure analysis techniques
- Understanding of a range of predictive maintenance technologies
- Learning about the potential contribution of each these technologies to maintenance efficiency
- Exploring hints and tips for practical application of these technologies so as to achieve the best results
- Taking a practical approach to developing an action plan to utilise these technologies
Who Should Attend?
- Supervisors
- Maintenance Engineering
- Production Engineers
- Anyone who wishes to update themselves on predictive maintenance technologies and failure analysis techniques
Course Details/Schedule
Day 1
- Machine Failure Analysis
- Understanding failures
- Failure classifications & failure pattern
- Wear and tribology
- Fatigue mechanisms
- Plain, tilt-pad and anti-friction bearing and seal failures
Day 2
- Avoiding Failures
- Reliability fundamentals
- Reliability determination and assessment methods
- Troubleshooting techniques
- Statistical analysis of machinery failures
Day 3
- Understanding Predictive Maintenance
- Predictive Maintenance Concepts
- Maintenance Strategies
- Predictive Maintenance background and history
- Predictive Maintenance Technologies
- Potential Failure Analysis – deciding which technologies to apply
- Vibration Analysis
- Frequency Analysis and the Fast Fourier Transform
- Vibration Transducers
- Basic Failure Mechanisms with examples
Day 4
- Using Predictive Maintenance
- Vibration Standards and Alarm Levels
- Amplitude Demodulation – a.k.a Enveloping, SSE, HFD, Peak-Vue
- Vibration on Rolling Element Bearings
- Resonance – identification & cure
- Other Predictive Maintenance Techniques
- Infrared Thermography
- Thermographic applications
- Passive Ultrasonics – contact and non-contact
- Ultrasonic Applications
- Tribology – oil analysis
Day 5
- Control Mechanisms
- Managing Predictive Maintenance
- Performance and Efficiency Monitoring
- Managing the Predictive Maintenance effort
- Cost Analysis
- Reporting Techniques
- Integrating Predictive Maintenance into the Maintenance Plan