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16 - CHM - Chemical and Process Engineering

CHM 120 - Advances in Ethylene Unit Pyrolysis Furnace Design and Optimization

Code	Start Date	Duration	Venue
CHM 120	14 October 2024	5 Days	Istanbul	Registration Form Link
CHM 120	18 November 2024	5 Days	Istanbul	Registration Form Link
CHM 120	23 December 2024	5 Days	Istanbul	Registration Form Link
CHM 120	27 January 2025	5 Days	Istanbul	Registration Form Link
CHM 120	24 March 2025	5 Days	Istanbul	Registration Form Link
CHM 120	19 May 2025	5 Days	Istanbul	Registration Form Link
CHM 120	14 July 2025	5 Days	Istanbul	Registration Form Link
CHM 120	08 September 2025	5 Days	Istanbul	Registration Form Link
CHM 120	03 November 2025	5 Days	Istanbul	Registration Form Link
CHM 120	29 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

The heart of an ethylene plant is the cracking furnaces. They are complex equipment and represent the largest individual investment made in an ethylene plant. The operation of the heaters greatly impacts the economic performance of the plant, so the incentive for maintaining cracking heaters in optimal operating and mechanical condition is significant. They also require significant operator attention and maintenance. It is essential to have a well-running furnace section to ensure smooth and profitable operations at the plant and site. Frequently shutting down furnaces for decoking or maintenance costs money, disrupts downstream sections and prevents the plant from meeting its production targets. Operation of the ethylene cracking furnaces system is the main engineering direction to improve the economic performance, and to meet technical and environmental requirements.

This 5 day course develops a multi objective operational paradigm for an industrial cracking furnace system that describes the operation of each furnace based on current feedstock allocations, and uses this model to optimize two important and conflicting objectives: maximization of key products yield and minimization of the fuel consumed per unit ethylene.

Course Objectives

Developing key concepts and techniques for the optimization of Ethylene Unit
Learning how to operate it to the fullest advantage of their plant.
Making operating decisions that can improve unit’s performance
Gaining comprehensive knowledge on Pyrolysis Process Technology
Gaining Insights into the Overall Performance and Production Cost
Realizing Key Equipment and Furnaces Performance Parameters
Optimizing the Process Operation and Control
Identifying Process Safety, loss prevention and Risk assessment.
Achieving Reliable, Safe & Trouble‐free Operation
Identifying the main operating and constraints for an optimal, safe and reliable furnace operation,
Identifying bad-quality combustion and implementing corrective steps

Who Should Attend?

1st Line Operations personnel,
Operation Supervisors,
1st Line Maintenance personnel,
Maintenance Supervisors,
Senior Plant Supervisors,
Operations Engineers
Process Support Engineers,
Design Engineers,
Cost Engineers

Course Details/Schedule

Day 1

Overview of the chemical processing
Industry review of process incidents
Types of hydrocarbon molecules
Chemistry of combustion
Fired heater general types
Fire box, convection, stack and burners

Day 2

Fired heater engineering
Pyrolysis furnace design guidelines
Improve the efficiency of fired heaters
Fired heater process control optimization
Fired heater’s boiler control optimization

Day 3

Fired heater safety
Revamping fired heaters
Upgrade convection section
Upgrade instrumentation and controls
Maximizing furnace life
Designing for improved maintenance
Reducing NOx emissions

Day 4

Ethane/Naphtha furnace technology
Design constraints, residence time, partial pressure, and low pressure
Comparison of current designs, one pass, two pass U, W, hybrid coils
Design and normal run lengths of current designs,
Factors affecting run lengths
Anti-Coking
Future opportunities

Day 5

Advanced process control and safety devices
Ethylene furnace troubleshooting
Coils failure incidents and troubleshooting
Failure of ethylene furnace outlet transfer line
Overheating problems
Convection bowing
Insulation

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 120 - Advances in Ethylene Unit Pyrolysis Furnace Design and Optimization

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

Day 1

Day 2

Day 3

Day 4

Day 5

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