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11 - CHM - Chemical and Process Engineering


CHM 212 - Ammonia Plant Operation and Process Safety

Code Start Date Duration Venue Fees
CHM 212 13 June 2021 5 Days Istanbul $ 3950 Registration Form Link
CHM 212 11 July 2021 5 Days Istanbul $ 3950 Registration Form Link
CHM 212 08 August 2021 5 Days Istanbul $ 3950 Registration Form Link
CHM 212 05 September 2021 5 Days Istanbul $ 3950 Registration Form Link
CHM 212 03 October 2021 5 Days Istanbul $ 3950 Registration Form Link
CHM 212 21 November 2021 5 Days Istanbul $ 3950 Registration Form Link
CHM 212 26 December 2021 5 Days Istanbul $ 3950 Registration Form Link
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Course Description

This ammonia safety risk training course draws upon the past industry accidents and incidents, as well as errors in design, only revealed in operation. Participants will gain an understanding of the key operation, maintenance and plant modification aspects which must be controlled to ensure safe operation of ammonia and urea plants.

Effective risk assessment is fundamental to protecting businesses against the potentially devastating impact of process safety incidents; in most countries it is also a legal requirement.

This course describes the processes used to identify, assess and communicate process risks from a safety, environmental or business perspective, from a simple qualitative approach to fully quantified assessments, together with the demonstration that risks are as low as reasonably practicable.

Participants will better understand the principles of inherent safety and their application to existing facilities. This practical course uses real-life examples that can help establish a safer, more efficient and more profitable plant

Course Objectives

  • Identify hazard  and risk management for operation plants
  • Know ertilizer chemical plant process safety 
  • Learn key findings and recommendation for Ammonia and Urea hazards
  • Discuss ncidents and corrective actions in Ammonia plants
  • Understand invironmental Management for Urea Plants

Who Should Attend?

  • 1st Line Operations personnel,
  •  Operation Supervisors,
  •  1st Line Maintenance personnel, 
  •  Maintenance Supervisors, 
  •  Senior Plant Supervisors,
  •   Operations Engineers 
  • Process Support Engineers, 
  • Safety staff

Course Details/Schedule

Day 1

  • Hazard identification and risk management for operation plants
  • Risk Management Process
  • Inventory of Health & Safety hazards within Fertilizer plant activities
  • Hazards identification and assessment studies and techniques (HAZID/HAZOP)
  • Risk ranking using a risk matrix
  • Risk assessment guidelines and procedures (ALARP demonstration)

Day 2

  • Key findings and recommendation for Ammonia and Urea hazards
  • Key findings and recommendations in safety studies for Ammonia plants
  • Sections and Equipment with most Safety Hazards in Ammonia Plants
  • Major Safety Risks in Urea Plants
  • Theory of explosive mixtures and explosion diagrams
  • Explosive Risks during shut-down, start-up,
  • Risk assessment workshop based on case studies from Ammonia plants

Day 3

  • Fertilizer chemical plant process safety 
  • CCPS Risk base process safety pillars 
  • Fertilizer chemical plant process knowledge management
  • Design standards 
  • Operation procedures 
  • Plant management of change (MOC)
  • Safe work practice

Day 4

  •  Incidents and corrective actions in Ammonia plants
  • Incidents& accident terminology
  • Causes and contributing factors of incidents & accidents 
  • Incidents investigation analytical technique
  • Case studies for incidents in Reforming section of Ammonia plants
  • Case studies for incidents in HT and LT shift convertors
  • Case studies for incidents in Methanation section of Ammonia plants
  • Case studies for incidents in Synthesis section of Ammonia plants
  • Case studies for incidents in Ammonia Storage tanks

Day 5

  • Environmental Management for Urea Plants
  • Environmental impacts and sustainability 
  • Understanding environmental aspects 
  • Air emissions & noise
  • Wastewater
  • Hazardous waste