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16 - CHM - Chemical and Process Engineering

CHM 156 - Ammonia & Urea Plant’s Flare, Blowdown & Pressure Relief Systems

Code	Start Date	Duration	Venue
CHM 156	21 October 2024	5 Days	Istanbul	Registration Form Link
CHM 156	25 November 2024	5 Days	Istanbul	Registration Form Link
CHM 156	30 December 2024	5 Days	Istanbul	Registration Form Link

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Course Description

This 5 days course presents a convenient overview of relief system details based on the full scope of API, ASME, and other code and specification requirements. It covers all aspects of relief flare systems from the emergency relief sources through the valving and flare network right to the stack and flare tip. Descriptions and design criteria will be outlined for flare tips, seals, stacks, knockout drums, header systems, relief valves, depressurization systems and basic hazard analysis. Alternative design methods will be also described with reference to the specific nature of relief and flare systems worldwide.

The flare, blowdown and pressure relief systems are the most important elements for emergency and operational discharge of flammable substances in the process facilities. Safety relief and flare systems control vapors and liquids that are released by pressure-relieving devices and blow-downs. Application of relief devices must comply with appropriate ASME Vessel Codes and API 520/521 standards. Design of relief devices must comply with applicable national codes and laws as well as the requirements of the insurance covering the plant or installation.

Course Objectives

Identifying the types, features and application of flare systems
Determining the components and function of the relief systems and practice the sizing and installation of the relieving devices
Applying an in-depth knowledge and skills in the operation, maintenance and troubleshooting of flare, blowdown and pressure relief systems
Discussing product specification and identify the different types of flow measurement
Reviewing the various instrumentation and sensing devices used in flare, blowdown and pressure relief systems
Carrying out installation, troubleshooting and calibration of the control systems used in plant
Determining the applicable codes, standards and recommended practices for flare, blowdown and pressure relief systems
Acquiring knowledge on product storage and tanks and recognize the importance of product recovery
Evaluating the scope of waste heat recovery and explain its role in flare and pressure relief systems
Operating, maintaining and troubleshoot flare, blowdown and pressure relief system in a professional manner

Who Should Attend?

Operations personnel, supervisors, engineers,
Operations process support engineers,
Maintenance personnel, senior plant supervisors,
Design engineers and process engineers

Course Details/Schedule

Day 1

Product specification; ammonia & urea specification parameters
Flow measurement: gas and liquid measurement & pipe rupture
Instrumentation & sensing devices
Control systems: control concepts
Control modes and controllers
Sizing calculation procedure

Day 2

Relief systems; relief device design
Blocked discharge, fire exposure, tube rupture, control valve failure
Thermal expansion, utility failure
Relieving devices; safety relief valves, rupture disk
Sizing of relief devices, relief valve installation
Relief system piping design and knockout drums

Day 3

Flare systems location and regulations
Types of flare systems, thermal radiation
Smokeless operation, pilots and ignition, seals
Special relief system considerations, low temperature flaring
Applicable codes, standards & recommended practices (ASME, ANSI, API, NFPA, OSHA, CGA)

Day 4

Product storage & tanks; storage classification. Types of storage, materials of construction
Working pressures, protective coatings, insulation, appurtenances, site preparation and installation. Cathodic protection
Product recovery
Waste heat recovery: heat exchangers, heat balances, fouling resistances, film resistances

Day 5

Waste heat recovery; performance evaluation with sensible heat transfer, condensers
Reboilers and vaporizers, selection of exchanger components
Shell size and tube count estimation
Operating characteristics; inlet gas exchanger, hairpin heat exchangers
Operation, maintenance & troubleshooting

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 156 - Ammonia & Urea Plant’s Flare, Blowdown & Pressure Relief Systems

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

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Day 2

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Day 5

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