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16 - CHM - Chemical and Process Engineering

CHM 121 - Ethylene Plant Cracked Gas Compressor Operation, Control &Troubleshooting

Code	Start Date	Duration	Venue
CHM 121	21 October 2024	5 Days	Istanbul	Registration Form Link
CHM 121	25 November 2024	5 Days	Istanbul	Registration Form Link
CHM 121	30 December 2024	5 Days	Istanbul	Registration Form Link

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Course Description

This 5-day course will be dealing with the Cracked Gas Compressor and its driver “steam turbine” operation controls, troubleshooting and other related operational issues such as fouling, leaks, emergency shutdown, trips, process safety and start-up permissible.

The cracked gas compressor is one of the most critical pieces of equipment in an ethylene plant and may be the limiting factor in ethylene plant performance optimization. The high potential for severe fouling leads to deterioration of plant performance with associated significant economic penalties in energy and productivity losses.

This training course will empower participants with detailed information and knowledge necessary to thoroughly understand the cracked gas compressor operation and control and will also provide participants with the necessary experience and confidence to work in any organisation requiring assistance and experience in cracked gas compressor operation and control.

By undertaking this course, participants will be able to independently drive and oversee cracked gas compressor operation and optimization and contributing to a significant responsibility and function for their organisation.

Course Objectives

Recognize centrifugal compressors working principles for successful operations of your plan
Optimize the operation efficiency of your compressors
Realize centrifugal compressors construction details
Apply the best practices and guidelines for operation problem solving and troubleshooting
Analyze the problems in operation related to Surge and Fouling
Undertake critical action that would save the organisation maintenance and operational costs
Conduct regular checks and inspections to ensure that gas compressors are working at optimal efficiency and quality
Provide adequate confidence and knowledge to train other professionals on best practices and precautions

Who Should Attend?

Plant Operation & Maintenance teams
Operation Engineers, Supervisors, Team leaders
Process engineers, Inspection and Reliability Engineers
Engineers and supervisors concerned with safety, optimization and operating issues of the cracked gas compressor.

Course Details/Schedule

Day 1

General description and main features of centrifugal compressors
Compressible fluids, compression and gas transport
Centrifugal compressor basic principles
Operation principle, and energy conversion
Parts and components of a centrifugal compressor
Centrifugal compressor configuration in-line, double flow, compound, back-to-back
Cracked gas compressor process loop & P&IDs

Day 2

Compressor loadsharing control and surge detection techniques
Surge control: variable-pressure surge control system components and operation
Constant-pressure surge control system components and operation
Invariant compressor map coordinates
Instrumentation & control, (emergency shutdown, trips, process safety and start-up permissible)
Simple anti-surge control, recycle valve sizing
Compressor protection & complex anti-surge control
Surge detector requirements & P&IDs

Day 3

Ethylene plant cracked gas compressor operations control
Compressor selection, sizing and troubleshooting
Compressor performance control, & performance curves
Efficiency and aerodynamics limits
Velocity triangles.
Rotor dynamics, natural frequencies and critical speeds
Charge gas compression and caustic wash & P&IDs

Day 4

Compressor driver: Steam Turbine fundamentals and design
Barring or turning gears
Trip-throttle or main stop valves
Speed control & over speed trip devices
Gland seal systems, condenser system
Auxiliary systems and compressor packages: Lubrication, sealing, and control systems
Seal gas/oil & lube oil system of centrifugal compressor & P&IDs
Lube oil purifiers

Day 5

Compressor reliability improvement with advanced chemical treatments
Fouling & corrosion in cracked gas compressor
CGC fouling experiences
Identification of turbine fouling
Impacts of compressor-turbine fouling
Turnaround inspections
Countermeasures for fouling control, compressor wash oil review
Case study: fouling, locations & mechanisms, causes, monitoring, & control method

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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(Click Category to List Courses)

16 - CHM - Chemical and Process Engineering

CHM 121 - Ethylene Plant Cracked Gas Compressor Operation, Control &Troubleshooting

Course Description

Course Objectives

Who Should Attend?

Course Details/Schedule

Day 1

Day 2

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Day 5

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