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12 - OGE-P - Oil & Gas - Processing Facilities

OG-P 181 - API 571 Damage Mechanisms of Fixed Equipment in the Refining and Petrochemical Industries

Code	Start Date	Duration	Venue
OG-P 181	04 November 2024	5 Days	Istanbul	Registration Form Link
OG-P 181	09 December 2024	5 Days	Istanbul	Registration Form Link
OG-P 181	06 January 2025	5 Days	Istanbul	Registration Form Link
OG-P 181	03 March 2025	5 Days	Istanbul	Registration Form Link
OG-P 181	28 April 2025	5 Days	Istanbul	Registration Form Link
OG-P 181	23 June 2025	5 Days	Istanbul	Registration Form Link
OG-P 181	18 August 2025	5 Days	Istanbul	Registration Form Link
OG-P 181	13 October 2025	5 Days	Istanbul	Registration Form Link
OG-P 181	08 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

API RP 571-2011 is the latest edition that describes damage mechanisms affecting equipment in the refining and petrochemical industries. A key first step in managing equipment safety and reliability is the identification and understanding of the various damage mechanisms. Proper identification of damage mechanisms is also required when implementing the API Inspection Codes (API 510, API 570, API 653) and in carrying out risk based inspection (RBI) per API 580 and API 581. When performing a fitness-for-service (FFS) assessment using API 579, the damage mechanisms need to be understood and need to be considered when evaluating the remaining life.

Course Objectives

Providing the participants with a thorough of the various damage mechanisms contained in the latest edition of API RP 571-2011
Understanding how this knowledge can be applied to the selection of effective inspection methods to detect size and characterize damage
Learning the 66 damage mechanisms that are common to a variety of industries

Who Should Attend?

Technicians
Mechanical Engineering
Inspection Staff
Maintenance & Operations Engineers

Course Details/Schedule

Day 1

Introduction to Corrosion
Corrosion: Definition and Examples
Basic Concepts in Electrochemistry
Why Do Metals Corrode
Kinetics: the Rate of Corrosion
How Do Metals Corrode: Different Forms of Corrosion
General Methods for Corrosion Control
Common Alloys Used in the Refining and Petrochemical Industries
Overview of API RP 571-2011

Day 2

General Damage Mechanisms – All Industries Including Refining and
Petrochemical, Pulp and Paper, and Fossil Utility
Mechanical and Metallurgical Failure Mechanisms
Graphitization
Softening (Spheroidization)
Temper Embrittlement
Strain Aging
885oF Embrittlement
Sigma Phase Embrittlement
Brittle Fracture
Creep / Stress Rupture
Thermal Fatigue
Short Term Overheating – Stress Rupture
Steam Blanketing
Dissimilar Metal Weld (DMW) Cracking
Thermal Shock
Erosion / Erosion-Corrosion
Cavitation
Mechanical Fatigue
Vibration-Induced Fatigue
Refractory Degradation
Reheat Cracking
Gaseous Oxygen-Enhanced Ignition and Combustion

Day 3

Uniform or Localized Loss of Thickness
Galvanic Corrosion
Atmospheric Corrosion
Corrosion Under Insulation (CUI)
Cooling Water Corrosion
Boiler Water Condensate Corrosion
CO2 Corrosion
Flue Gas Dew Point Corrosion
Microbiologically Induced Corrosion (MIC)
Soil Corrosion
Caustic Corrosion
Dealloying
Graphitic Corrosion
High Temperature Corrosion [400oF (204oC)]
Oxidation
Sulfidation
Carburization
Decarburization
Fuel Ash Corrosion
Nitriding

Day 4

Environment – Assisted Cracking
Chloride Stress Corrosion Cracking (CI–SCC)
Corrosion Fatigue
Caustic Stress Corrosion Cracking (Caustic Embrittlement)
Ammonia Stress Corrosion Cracking
Liquid Metal Embrittlement (LME)
Hydrogen Embrittlement (HE)
Ethanol Stress Corrosion Cracking (SCC)
Sulfate Stress Corrosion Cracking
Refining Industry Damage Mechanisms
Uniform or Localized Loss in Thickness Phenomena
Amine Corrosion
Ammonium Bisulfide Corrosion (Alkaline Sour Water)
Ammonium Chloride Corrosion
Hydrochloric Acid (HCl) Corrosion
High Temperature H2/H2S Corrosion
Hydrofluoric (HF) Acid Corrosion
Naphthenic Acid Corrosion (NAC)
Phenol (Carbonic Acid) Corrosion
Phosphoric Acid Corrosion
Sulfuric Acid Corrosion
Aqueous Organic Acid Corrosion

Day 5

Polythionic Acid Stress Corrosion Cracking (PASCC)
Environment–Assisted Cracking
Amine Stress Corrosion Cracking
Wet H2S Damage (Blistering / HIC / SOHIC / SCC)
Hydrogen Stress Cracking – HF
Carbonate Stress Corrosion Cracking (ACSCC)
Other Mechanisms
High Temperature Hydrogen Attack (HTHA)
Titanium Hydriding

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12 - OGE-P - Oil & Gas - Processing Facilities

OG-P 181 - API 571 Damage Mechanisms of Fixed Equipment in the Refining and Petrochemical Industries

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