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14 - MMS - Mechanical Engineering and Material Sciences

MMS 135 - Methods of Shaft Alignment

Code	Start Date	Duration	Venue
MMS 135	14 October 2024	5 Days	Istanbul	Registration Form Link
MMS 135	11 November 2024	5 Days	Istanbul	Registration Form Link
MMS 135	09 December 2024	5 Days	Istanbul	Registration Form Link
MMS 135	13 January 2025	5 Days	Istanbul	Registration Form Link
MMS 135	10 March 2025	5 Days	Istanbul	Registration Form Link
MMS 135	05 May 2025	5 Days	Istanbul	Registration Form Link
MMS 135	30 June 2025	5 Days	Istanbul	Registration Form Link
MMS 135	25 August 2025	5 Days	Istanbul	Registration Form Link
MMS 135	20 October 2025	5 Days	Istanbul	Registration Form Link
MMS 135	15 December 2025	5 Days	Istanbul	Registration Form Link

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Course Description

This course discusses the importance of alignment. Participants will be able to identify the area of error and correct it accordingly. They will learn how to correct soft foot, check runout, align two pieces of rotating machinery using dial indicators and review all the currently used alignment equipment and techniques (e.g. lasers and electromechanical systems). Moreover, different types of shaft misalignment will be thoroughly focused on. Lastly, participants will be able to determine the amount of tolerance through various methods.

Course Objectives

Being able to identify machine components that have failed due to misalignment
Understanding the common types of shaft misalignment
Learning the steps to prepare for a shaft re-alignment
Being able to detect and correct soft foot conditions
Learning how to use basic tools to achieve rough alignment

Who Should Attend?

Anyone who is in charge with designing, installing, troubleshooting or repairing any rotating machinery.
Those who are responsible for the health and reliability of rotating equipment
Maintenance personnel
Technicians

Course Details/Schedule

Day 1

Introduction to Shaft Alignment
Types of misalignment
Alignment tolerances
Alignment process overview
Alignment procedure
Pre-alignment
Precision alignment
Alignment methods
The importance of shaft alignment as well as the effect of alignment

Day 2

The benefit of precise shaft alignment to the rotating machinery
Shaft Alignment : Calculation for Horizontal Shaft Alignment
Step-by-step approach to use dial indicator in alignment methods
Reverse dial indicator method
Rim and face indicator method
Alignment correction for machines not subject to thermal growth
Pre-alignment
Base preparation for Pre-alignment
Procedures and precaution for taking accurate readings and measurement

Day 3

Machinery soft foot - how to do measurement, nalysis and correction
Measuring run out due to coupling eccentricity and bent shaft
How much run out is too much?
Rough Alignment
Procedure of rough alignment
Preparation for alignment challenge
Dynamic Movements
Thermal growth effect
Determining final desired alignment reading for machines subject to thermal growth

Day 4

Alignment correction for machines subject to thermal growth
Reverse Dial Method Exercise
Applying graphical drawing/techniques
Learn to do adjustment from graphical drawing
Finding the optimum moves when bolt bound or base-bound
Finding the optimim moves when there is thermal effect
Pre-alignment checks
Soft foot determination and correction
Fixture assembly

Day 5

Taking and recording accurate readings
Compensating for thermal growth in one or both of the machines
Precision movement of the machinery
Precision Shaft Alignment : Laser Alignment-Tools and Techniques
The tools and equipments
Setting up procedure
Taking the reading procedure
Case studies and Overview of shaft alignment practices

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SAHARA Group Training and Consultancy INC (in Turkish: SAHARA Group Eğitim ve Danışmanlık AŞ)

Tax Office: Beyoğlu (Istanbul/Turkiye,Tax No: 7390525151 (Vergi Dairesi: Beyoğlu (İstanbul), Vergi No: 7390525151)

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14 - MMS - Mechanical Engineering and Material Sciences

MMS 135 - Methods of Shaft Alignment

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Course Objectives

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